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Troubleshooting Vapor-Compression (Mechanical)
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| From Air Conditioning & Refrigeration Toolbox Manual, David J. Tenenbaum, 2nd edition, Jan. 2006, ISBN 0-7689-2235-6, Thomson Peterson's, $14.99 Sample pages At Amazon |
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Start at primary problem:
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| 1: Unit fails to start | |
| 2: Unit runs erratically | 4: Compressor loses oil |
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1: Unit fails to start
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Symptom |
Problem |
Test |
Solution |
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No hum |
No power at motor or relay |
Open switch or blown fuse |
Test across line side of starter to ground with volt meter |
Find out why protector is open and close it, replace fuse |
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Motor, starter, or relay getting power, but contacts in starter or relay are open |
Open motor controlno signal to coil |
Test holding coil with voltmeter (relay is normally open), if coil is not powered, test through control circuit with continuity tester or voltmeter |
Isolate problem and correct |
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" |
Open relay with energized holding coil |
Test through holding coil with continuity tester or voltmeter |
Replace holding coil |
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Contacts closed |
Burned starter contacts |
Check load side of starter with voltmeter, check contacts with ohmmeter for low resistance |
Replace faulty starter if resistance is high |
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Open windings in motor |
Check motor continuity with voltmeter |
Replace faulty motor |
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Motor hums |
Any motor |
Shorts or grounds in winding |
Check compressor windings with ohmmeter |
Replace motor |
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Open winding |
Test with voltmeter |
Replace compressor and/or motor |
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Three-phase motor |
Compressor is stuck |
Check oil level in crankcase with sight glass or dipstick, try to rock compressor manually |
If good, reverse any 2 power wires to reverse rotation and/or rebuild compressor |
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Single-phase, capacitor start and run. |
Compressor is stuck or start capacitor is bad |
Check oil level in crankcase with sight glass or dipstick, try to rock compressor manually, check start and run capacitors |
Replace capacitors if needed, try a hard-start kit, rebuild compressor |
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Single-phase motor, permanent split capacitor |
Compressor is stuck |
Inspect starting relay visually or test with voltmeter |
Replace starting relay |
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Single-phase, capacitor start and run, or permanent split capacitor |
Bad capacitor |
Test with capacitor checker |
Replace capacitor |
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Compressor is stuck, motor tests OK |
Refrigerant pressure not balancing in off-cycle |
Check with gauge manifold |
Low-pressure cut-out control set too close together |
Expand differential; check metering device; replace plugged capillary tube or valve to balance pressure |